UPDATED: AUG 25, 2020: SITE MAP: PROJECTS / UPGRADING / LONG LAKE The facility was the first large-scale gasification plant in Canada and first in the world to use gasification in conjunction with heavy oil recovery. Long Lake Ranch is the #1 community in Tampa Bay. Premier Notley tours Fort Hills and Long Lake, calling on Trudeau to get TMEP restarted, Nexen green lights SAGD expansion at Long Lake, CNOOC blames Canada for its first-ever half-year loss, Nexen idles Long Lake upgrader indefinitely and eliminates 350 positions, Nexen lays off another 120 employees in Canada. Nexen idles Long Lake upgrader indefinitely and eliminates 350 positions. Nexen Energy said in a statement that there is no immediate danger to the neighbouring community or to personnel still on site. Nexen blames buckling that occurred when bitumen in the pipeline was allowed to cool down during a shutdown. The suspension order was lifted in September and the plant returned to full operations. Mar 1, 2016. Zhi insists parent company CNOOC remains committed to Long Lake and the Alberta oil sands in the long term. Many logistics challenges were overcome, particularly in moving large and heavy pressure vessels procured from around the world. A remote project location, with limited site access, and a strained labor market drove the extensive use of modular construction. Fluor continues to provide engineering services. And right next to it is the brand new community that promises to be just as popular. All Rights Reserved. r/oil: Oil, gas, seismic science, engineering, and cool pictures of rigs. Everything you need to know about exploration, recoverable assets and … It would undoubtedly be a difficult decision to abandon Long Lake, but there is precedent. Commercial technology Under development. This website is funded on behalf of the District to serve two major purposes. /sitecollectionimages/projects/sulfur-recovery-engineering-procurement/opti-long-lake-oil-sands-es1250x527.jpg, Integrated oil sands facility sulfur recovery unit - engineering and procurement, 247;#Shah Gas Development;#55;#Shell Canada - Athabasca Oil Sands Dry Bitumen Plant;#56;#Shell Canada Albian Sands Muskeg Oil Sands Mine;#36;#E.ON Power Plant - NOx Reduction, 2;#Energy & Chemicals;#13;#Heavy Oil Upgrading & Oil Sands;#20;#Sulfur Recovery. The Long Lake SAGD operation has a nameplate capacity of 72,000 bbl/day but was producing closer to 20,000 bbl/day prior to the wildfire shutdown. For example, a 652- ton reactor was shipped to site using a unique jointed rail car after an ocean voyage from Japan to the head of the St. Lawrence Seaway. The Long Lake upgrader was considered a step-out technology when first commissioned in 2008. The first is to comply with Chapter 189.069 of the Florida Statutes, which requires each special district to … Long Lake Upgrader Project (Joint Venture by OPTI Canada and Nexen) Region: Alberta (NA.CA.AL) Skills & Expertise: project management, Delay Analysis, Project Coordination, Time Management, Quantitative Risk, Risk-based Management, Root Cause Analysis, Module Managment, Interactive Planning, and others. With $6.1 billion ($6.8 billion in 2016 dollars) of capital deployed in the development of Long Lake--which is now producing at 38 percent of its design capacity--it is worth noting that implies a cost per daily flowing barrel of $225,925 ($251,851 in 2016 dollars). Bitumen makes up 10 to 12 percent of the oil sand resource. Mar 1, 2016. The ore crude unit part of the whole upgrader as joint venture partners OPTI Canada and Nexen marked the grand opening of the Long Lake Project 45 km south of Fort McMurray, AB, on October 23, 2008. Jul 12, 2016. By clicking “Create Account” , you agree to NrgEdge's Terms and Conditions and Privacy Policy. This combination yields a synthetic crude product with premium properties and requires significantly less natural gas than conventional upgraders, both contributing to improved project economics. Oilsands & Heavy Oil. Other equipment was moved on a 62-car dedicated heavy haul rail shipment that, at 1.6 km long, was the longest such movement to date. The recently announced 350 job cuts will be mostly at the upgrader but will also include head office staff in Calgary. Why Upgrade Bitumen? Long Lake was created in order to produce a premium synthetic crude oil from oil sands bitumen. PHOTO: Courtesy of Nexen. From the landscapes to the mountains to the…, Democrat Joe Biden's remark that he would “transition'' away from oil in the U.S. in favour of renewable energy drew…, An ambitious hydrogen project in western Australia that seeks to become the world’s largest renewable energy export facility got a…, © Glacier RIG Ltd., all rights reserved. Jan 18, 2016. The OrCrude Upgrader. Nexen’s Long Lake upgrader remains shut down after deadly blast. WEEKLY NEWSLETTER SIGN-UPEnergy news, site updates, oil prices and what’s moving world oil markets, delivered to your inbox every weekend: Get access to our entire database of daily oil and gas prices, monthly energy statistics and oil sands production metrics. Commercial gasification and hydrocracking technologies were employed as well as air separation, sulfur recovery and hydrogen purification. Join NrgEdge to find project members and showcase your achievements to this projects. Long Lake upgrader an issue An upgrader shutdown at the Long Lake steam-assisted gravity drainage oil sands project in northern Canada will affect production in the third quarter. © Copyright 2015 NrgEdge Pte Ltd - All Rights Reserved, Are you involved in this projects? The Long Lake upgrader was completed in 2008 and is currently being operated by Nexen. Contrast that with the $53,542 per flowing bbl that Suncor just paid for Murphy’s 5 percent of Syncrude or the approximately $70,000 per flowing bbl that Sunrise cost Husky, one can see just how much of an outlier Long Lake is and the questions about its long term viability. The OrCrude Upgrader Though not the proximate cause of the explosion that has ended upgrading at Long Lake and cost two workers their lives, the OrCrude technology selected to upgrade the raw bitumen was selected primarily because it promised lower costs in a world of $12 natural gas. The company shut the plant down while it complied with a pipeline suspension order from the AER, which had determined Nexen was not complying with pipeline maintenance and monitoring regulations. The upgrader was idled and placed into recirculation mode after last January's fatal explosion. Large and heavy process equipment required unique and carefully planned transportation. Both Alberta’s Occupational Health and Safety department and the Alberta Energy Regulator have dispatched staff to the site. The Long Lake oil sands upgrader project is an in situ oil extraction project 40 km (25 mi) southeast of Fort McMurray in the Athabasca oil sands region of Alberta. On June 12, Nexen acknowledged what has become apparent from the litany of operational challenges at Long Lake: that decisions made during the planning and development stages of the project were flawed and have proven difficult to overcome. Moderate Temperature Processes. Though not the proximate cause of the explosion that has ended upgrading at Long Lake and cost two workers their lives, the OrCrude technology selected to upgrade the raw bitumen was selected primarily because it promised lower costs in a world of $12 natural gas. Later, the project team prepared capital and operating cost estimates and provided support to overall schedule and execution plan development for project appropriations. Nexen's 150-man camp was damaged, along with some electrical infrastructure. Jan 18, 2016. After reviewing several options for short-term repair, the company decided it would be better off shutting down the upgrader and selling heavy diluted bitumen produced from its SAGD operation. Markets & Investment The upgrader uses OPTI's proprietary OrCrude™ technology which converts the liquid asphaltene by-product of the primary upgrader into hydrogen and fuel. Engineering and procurement services were provided on budget and within schedule, including execution of a significant portion of design work in New Delhi, India. With the benefit of hindsight, choices around project development and the OrCrude upgrader technology deployed that seemed reasonable at the time have all contributed to the project's operational challenges. The move comes after the company confirmed it will not be restarting its Long lake upgrader due to a damaged hydrocracker unit. Unfortunately, the facility was plagued by a series of operational issues and only averaged 30,000 bbl/day in 2015, less than half its nameplate capacity. Bailey said the explosion happened in a part of the plant that was not involved in the leak. The project is operated by Nexen, a wholly owned subsidiary of China National Offshore Oil Corporation (CNOOC) Limited.Long Lake is an integrated steam-assisted gravity drainage (SAGD) and upgrading operation that uses a proprietary OrCrude technology as well as hydrocracking and gasification to produce Premium Synthetic Crude (PSC) oil. The synthetic crude oil is sold to refineries for further processing to ultimately reach customers as motor fuel and other petroleum products. © 2020 Fluor Corporation. Production capacity at Long Lake is 72,000 barrels per day (11,400 m3/d) of bitumen which, when upgraded, generates approximately 58,500 barrels per day (9,300 m3/d) of crude oil. Jul 12, 2016. Production at the Long Lake thermal in-situ facility was disrupted during the May wildfires but is expected to ramp back up to 27,000 bbl/day sometime this summer. The fire actually passed right through the Long Lake site forcing a complete shutdown and evacuation of the facilities. The leak went undetected for almost a month, spilling about 30,000 barrels of oil along the pipeline corridor. Procurement successes included 70 percent mill buys for piping materials while containing surplus materials to less than 3 percent. ... Nexen Long Lake only oilsands example. However, Long Lake was idled in the summer of 2016 after a fire crippled the facility. Mar 1, 2016. Mar 1, 2016. Yesterday, we did not live up to that standard and I deeply regret it,” he said. Ron Bailey, the company’s senior vice-president of Canadian operations, told a news conference in Calgary on Saturday that it’s too soon after the blast to speculate how long the shutdown at Long Lake will last. At 2,500 feet below the surface, the Long Lake deposit is too deep to mine. Construction of the Sulfur Recovery Unit was performed by Fluor based on the design prepared by another contractor. The pipeline's leak detection software also failed to detect the leak. LONG LAKE HYDROCRACKER UNIT (COURTESY NEXEN). The Long Lake integrated oil sands facility represents a new approach to upgrading bitumen from Alberta oil sands: steam-assisted gravity drainage (SAGD) extraction integrated with onsite upgrading. The company idled an upgrader at the Long Lake site after an explosion in January killed two people. An explosion in the facility's hydrocracker killed one worker and left another seriously injured; no word on duration of the shutdown The company has delayed its maintenance turnaround to the spring of 2017 but has made no commitments as to when the upgrader would be returned into service. The upgrader produces about 60,000 barrels of synthetic crude oil per day from heavy oil recovered from underground deposits by steam injection. The spill resulted in over 5,000 cubic meters of emulsion being spilled over an area of 16,000 square meters. A simpler approach like those taken by ConocoPhillips Canada at Surmont and Devon at Jackfish has proven much more successful. Nexen Inc., a Canadian oil and gas producer, said it will conduct maintenance next month on its oil sands upgrader at Long Lake, Alberta.
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